Pistachio-related machinery and equipment

Rubber Elevator

 

This machine is used for transferring pistachio in processing line. The small bagged model use for elevated fresh pistachio from orchard and another one is used for elevated hulled pistachio between two machines

 

 

 

Model

Capacity

(Kg/h)

Weight

(Kg)

Length

(Cm)

Width

(Cm)

Height

(Cm)

Power Consumption

 (Kw)

Small bagged

1000-6000

Depend on the Length & width

300-1000

10-60

90

0.75

Tall bagged

1000-6000

Depend on the Length & width

300-1000

10-60

90

0.75


 

 

Picture

Bunch Removing

 

This machine is used for removing bunches from the fresh product. The product which comes from the orchard is usually in bunches, so this machine is necessary for removing bunches and sticks from the main product. The output of this machine will enter the hulling machine. In the next stage for a 6 ton model the hull and small bunches are removed by a helical drum. This helical drum also moves the product forward while removing the trash from it.

 

 

 

Model

Capacity

(Kg/h)

Weight

(Kg)

Length

(Cm)

Width

(Cm)

Height

(Cm)

Consumption

Power

Kw

Water

Lit/hr

Fuel

Lit/hr

3 ton

3000-5000

380

180

90

150

­­­2.2

---

---

6 ton

5000-9000

1000

300

170

210

4.4

---

---


 

 

Picture

Pistachio Hulling Machine

(Kargadan model)

This machine is used for hulling the fresh product. The principle is that by hitting the product with some bolts, fasten to a drum, the product’s hull will be removed. This machine is rougher than a rubber hulling machine so it can be used for hulling the stick tight pistachios. A percentage of kernel in the output is normal.

 

 

Model

 

Capacity (Kg/h)

 

Weight (Kg)

 

Length (Cm)

 

Width (Cm)

 

Height (Cm)

Consumption

Power Kw

Water Lit/hr

Fuel Lit/hr

3T

2000-3000

550

135

120

105

4

‐‐‐

‐‐‐

6T

4500-6000

650

170

120

105

5.5

 

 


 

Picture

Pistachio Hulling Machine

 

This machine is used for hulling the fresh product. The principle is that by rubbing the product between two rubber drums, with different speeds, the product’s hull will be removed.

In the next stage of this machine the hull and small bunches are removed by a helical drum. This helical drum also moves the product forward while removing the trash from it.

 

 

Model

Capacity

(Kg/h)

Weight

(Kg)

Length

(Cm)

Width

(Cm)

Height

(Cm)

Consumption

Power

Kw

Water

Lit/hr

Fuel

Lit/hr

HMR

4000-6000

1400

290

170

140

4.4

---

---


 

Picture

Belt Conveyor

 

This machine is used for transferring a product and sometimes to elevate a product in a light slope. It is offered in different lengths with an adjustable leg or a fixed leg.

 

 

Model

Capacity

(Kg/h)

Weight

(Kg)

Length

(Cm)

Width

(Cm)

Height

(Cm)

Power Consumption

 (Kw)

BC

700-1000

300

300

50

40

0.75


 

Picture

Air Leg

 

The main function of this machine is to remove the blank pistachio and trash from the heavy ones with the help of Air. The blank pistachio will be floated and exited from the side of the machine. The heavy and good product will be out from the other side of machine.

 

Model

Capacity

(Kg/h)

Weight

(Kg)

Length

(Cm)

Width

(Cm)

Height

(Cm)

Power Consumption

 (Kw)

Single

1200-3000

300

150

120

250

3Kw – 2830 R.P.M

Line

1200-3000

300

150

115

250

3Kw – 2830 R.P.M


 

Picture

Hulling Unripen Pistachio

 

After the product exits the hulling system, there is some unripen pistachio and they must be peeled so they will be entering the hulling unripen machine to be hulled them. The pistachio is peeled with screw and water.

 

 

Model

Capacity

(Kg/h)

Weight

(Kg)

Length

(Cm)

Width

(Cm)

Height

(Cm)

Power Consumption

 (Kw)

HUP

2000-4000

800

170

170

210

5.5


 

Picture

Washing System

 

After the product exits the hulling system it will enter the washing system to be washed. While being washed small bits of hull will be also removed from the product. This machine is design so it can reduce the water consumption. For this purpose, a Helical drum is used, while the product is washed with some sprayers it is moved forward and also stirred so the washing efficiency increases.

 

Model

Capacity

(Kg/h)

Weight

(Kg)

Length

(Cm)

Width

(Cm)

Height

(Cm)

Consumption

Power

Kw

Water

M3/hr

Fuel

Lit/hr

Single

1500-3000

600

300

100

170

0.75

1.5-3

---

Double

4500-6000

1000

300

150

170

1.5

3-6

---


 

Picture

Pre - Drier

 

This machine is used for pre-drying the product which has been washed before and the water absorbed will be evaporated here. Because the time is short it will not dry the product completely.

The hot air needed is produced by a heat exchanger which works with gas or diesel. This machine is offered in two capacities. The most important point in this machine is that the product is continuously mixed and stirred, so we will have a very homogenous pre-dried product. The entire contact surface in this machine is made from stainless steel and poly amid.

 

 

Model

Capacity

(Kg/h)

Weight

(Kg)

Length

(Cm)

Width

(Cm)

Height

(Cm)

Consumption

Power

Kw

Water

Lit/hr

Fuel

Lit/hr

3 ton

1500-3000

1100

670

115

95

1.5

---

---

6 ton

4500-6000

1950

810

215

125

2.2

---

---


 

Picture

Heat Exchanger

 

This machine produces hot air, and is used in several processing machines such as pre- Dryer, Dryer, Roasting line.

Heat exchanger works with natural Gas or Diesel. This machine is offered in two capacities

  1. 250/000 kcal/h,
  2. 300/000 kcal/h

The heat produced by a Burner is converted and carried out by a fan.

The output temperature is adjustable by a thermostat.

 

 

Model

Heat Capacity

(Kcal/h)

Weight

(Kg)

Length

(Cm)

Width

(Cm)

Height

(Cm)

Consumption

Power

Kw

Diesel

kg/hr

Natural Gas

m3/hr

Gas

300,000

450

350

100

150

7.5

---

25-54

Diesel

300,000

650

300

250

150

7.5

20-40

---


 

Picture

Stick tight Separator

 

This machine separates hulled pistachios from unhulled pistachios. Pistachios are separated in this machine by the difference in their friction.

This machine is offered in different types and capacities.

 

 

Model

Capacity

(Kg/h)

Weight

(Kg)

Length

(Cm)

Width

(Cm)

Height

(Cm)

Power Consumption

 (Kw)

Two stage

1000-2000

600&900

200

120&220

220

2.75

One stage(P)

1000-2000

250&400

150

130&230

150

1.25

One stage(S)

1000

450

230

180

120

0.75


 

Picture

Air Flow Float Tank

 

The main function of this machine is to remove the light and blank pistachio from the heavy ones with the help of Air. The blank pistachio will be floated and exited from the side of the machine. the heavy and good product will be out from the end machine. Also, this machine separates tiny pistachio, dust and trash from good pistachio.

 

Model

Capacity

(Kg/h)

Weight

(Kg)

Length

(Cm)

Width

(Cm)

Height

(Cm)

Consumption

Power

Kw

Water

M3/hr

Fuel

Lit/hr

AF

800-1000

1000

460

110

160

7.5

 

---


 

Picture

Water Floating Tank

 

After the product exits washing system it enters this machine and the output goes to the pre-drier.

The main function of this machine is to remove the light products from the heavy ones with the help of water. The light product will float on top of water and will exit from the side of the machine with the help of screw conveyor, but the heavy and good product will be taken out from the bottom of the tank with the help of a polyethylene chain conveyor.

 

 

Model

Capacity

(Kg/h)

Weight

(Kg)

Length

(Cm)

Width

(Cm)

Height

(Cm)

Consumption

Power

Kw

Water

M3/hr

Fuel

Lit/hr

FT

1500-3000

700

500

200

300

3

9

---


 

Picture

Picking Table

 

This machine is used in end of pistachio processing line. And some workers sit down side of a wide belt for separating unsuitable pistachio from good pistachio. 

 

Model

Capacity

(Kg/h)

Weight

(Kg)

Length

(Cm)

Width

(Cm)

Height

(Cm)

Power Consumption

 (Kw)

PT

1000-3000

Depend on the Length

300-700

110

120

0.75


 

Picture

Z Shape- Bucket Elevator

 

This machine is used for elevating a product. This machine does not take a lot of space. Other conventional elevators take a lot space for elevating. With the help of hygienic buckets, the product can be lifted upward to 9 meters.

 

Model

Capacity

(Kg/h)

Weight

(Kg)

Length

(Cm)

Width

(Cm)

Height

(Cm)

Power Consumption

 (Kw)

Z- Shape

1000-4000

Depend on the height & Length

250-450

95

150-900

0.75


 

Picture

Drier

 

This machine is used to dry the fresh product completely. The system used in this drier is a complete-discharging system. The hot air needed for drying and it is produced by a heat exchanger which works with gas or diesel.

The most important point in this machine is that the product is continuously mixed and stirred, so we will have a very homogenous dried product.

The entire contact surface in this machine is made of stainless steel and poly amid and the speed is adjustable.

 

 

Model

Capacity

(Kg/h)

Weight

(Kg)

Length

(Cm)

Width

(Cm)

Height

(Cm)

Consumption

Power

Kw

Water

M3/hr

Fuel

Kg/hr

8-1

1000-2000

1700

900

115

177

0.75

---

---

8-2

2000-3000

4200

900

216

240

1.5

---

---


 

Picture

Vibrator

 

 

This machine is used for transferring pistachio in different position. And it will be used for transferring pistachio uniformly.

 

Model

Capacity

(Kg/h)

Weight

(Kg)

Length

(Cm)

Width

(Cm)

Height

(Cm)

Power Consumption

 (Kw)

VIB

800-1000

180

300

40

75

0.75


 

Picture

Screen Size Separator

 

This machine used for separating different size pistachio from each other. This machine separated pistachios in different size with using different perforated plate and the pistachios move to forward by vibration.

 

Model

Capacity

(Kg/h)

Weight

(Kg)

Length

(Cm)

Width

(Cm)

Height

(Cm)

Power Consumption

 (Kw)

Five Size

1000

1250

630

130

160

2.2

Over Size

1000

400

190

110

115

0.55


 

Picture

Split Separator

 

This machine is used for separating open mouth pistachios from close mouths. This machine includes a big rotating cylinder that some special needle belts installed in it. While feeding the drum, the open mouth pistachios are carried on by the needles and then fall in a belt conveyor by a brush but the closed pistachio because they cannot be caught by needles they will go out of the end of machine.

 

Model

Capacity

(Kg/h)

Weight

(Kg)

Length

(Cm)

Width

(Cm)

Height

(Cm)

Power Consumption (Kw)

Cylinder

Belt conveyor

Brush

SS1000

800-1000

1600

600

170

240

1.5

0.37

0.37

SS500

400-500

1200

650

128

240

0.75

0.37

0.37

SS200

150-200

710

490

90

170

0.75

0.37

0.37


 

Picture

 

 

Central Office & Factory:

5th Km of Zangiabad Road, Kerman, Iran
Tel:  (+98-34) 32752500-6
Fax: (+98-34) 32752507

 

 

Tehran Office:

No.13, Corner of Alikhani St., Southern of Shiraz Ave.,
Hemmat highway, Tehran-Iran
Tel:  (+98-21) 88611870-78
Fax: (+98-21) 88611869

 

 

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